
INSTALLATION
INSTRUCTIONS FOR CAST STONE
Installation should be done by a Professional Mason. Individual
stones are heavy and may need two or more men to lift some of
the pieces. Extra caution should be taken as dropping or lifting
these stones can cause personal injury or death. Please check
with the packing information for stone weights. The edges are
fragile, extra precaution should be taken not to rest weight on
them. There are many ways to install that are acceptable and we
certainly do not mean to imply that this is the only way. Old
World Stoneworks is not responsible for the quality or safety
of the installation.
Installation
is handled like any installation of exterior cast stone. We suggest
using brick ties or "L" brackets to anchor to wall,
screw brick ties or "L" brackets into stone with masonry
screws. If you install to dry wall make sure to anchor into studs.
Use mortar between stones and between stone and wall. Use 1/4
inch wood shims or plastic shims between stones to make joints
equal. Level each piece as you go up. Some of our mantels with
heavy upper parts work better if the first parts laid have a chance
to dry before installation of heavy upper parts, this is especially
true of mantels with overmantels.
Before
grouting, mask off joint edges with masking tape, THIS IS VERY
IMPORTANT. Stone is porous, if not taped, lime will leach out
of joints on stone and make a very fuzzy joint. Blue painters
masking tape works best, make sure stone is dry and wiped free
of dust or residue so tape will stick. Press tape firmly down
to insure strong bond. Use regular mortar for installing, leaving
1" clear from surface then point up with the sand we have
provided mixed with WHITE mortar mix. DO NOT USE GRAY MIX. Mix
4 parts sand 1-1/2 part WHITE mortar mix for point up. If you
are unable to get white mortar mix in your area use a formula
of 4 parts sand, one part lime, and one part white Portland cement.
When grout has set up somewhat and after any final pointing up
is done, remove masking tape. At this time you may want to take
a piece of short nap carpet or piece of burlap and burnish these
joints with it. This gives a better finish and makes the joint
look more like the stone itself. DO NOT RAKE JOINTS.